New Monolithics for the Power stations and General Boiler Applications

Durocast has developed an excellent castable and gunning material for power stations and general boiler maintenance. These material can also be used in coke ovens. Discuss your particular needs with Durocast staff.

Duroguard 45 ABR

This is a high strength abrasion resistant castable designed to maintain strength and therefore structural integrity throughout the temperature range of application up to 1400oC.

Recommended applications and associated advantages

  1. Kiln discharge and feed areas

The aggregate used is very hard (+/- 8 on Moh’s scale) resulting in very minimal wear by kiln feed or discharge material. Clients that have changed to Duroguard 45 ABR have reported a +100% increase in refractory life in these abrasive areas.

  1. Combustion chambers

Low iron content of the castable gives it excellent resistance to carbon monoxide gas. This also explains its suitability for use in certain areas of coke ovens.

  1. Ash hoppers

Excellent resistance to abrasive ash sliding down the ash hopper walls. Castable strength is not affected by wet ash that could be laden with alkalis.

  1. General boiler maintenance

Arches, coal feed areas etc. For boiler arches 2 to 3% steel fibre addition is recommended.

  1. Floors in heat treatment furnaces

The high strength and abrasion resistance is an advantage where heat treatment of large components is done. Duroguard 45 ABR can carry both the weight without structural changes to the floor.

Durogun 1300 ABR

General gunning repair work on Duroguard 45ABR is done using Durogun 1300 ABR that exhibits similar physical and chemical characteristics with the exception of strength. The strength of Durogun 1300 ABR is in line with strengths obtained with gunning materials.

For more information about these products & processess, kindly contact our office 016 454 0404 or send us an email at durocast@global.co.za

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