BASIC REFRACTORY Products in GAUTENG
BASIC REFRACTORY PRODUCTS
IN GAUTENG
Your Local Source for High-Performance Industrial Refractory Materials in Gauteng
Refractory and Corrosion-Resistant Solutions for Industrial Applications in Gauteng
When it comes to sourcing Basic Refractory Products, the industrial sector in Gauteng—home to steel manufacturing, cement production, petrochemical operations, and power generation—requires materials built to endure extreme temperatures and harsh environments. Durocast (Pty) Ltd, a fully South African owned and managed company, supplies cutting-edge refractory, corrosion-resistant, and precast solutions designed for high performance, durability, and cost-effective operation across a wide range of industrial applications.
100% South African Company with Industry-Focused Refractory Solutions
As a proudly South African company, Durocast partners with clients throughout Gauteng and beyond to develop and manufacture Basic Refractory Products that meet demanding industrial process requirements. Our in-house experts work closely with engineers, plant managers, and maintenance teams to deliver customized materials and, where necessary, produce specialized solutions tailored to unique operational conditions.
Research and Development for Industrial Refractory Products in Gauteng
With constant shifts in technology and process intensities, industrial operations in Gauteng demand refractory materials that evolve in step. Durocast leads the charge with active research and development, including rigorous in-house testing and collaborations with certified laboratories. Many of our R&D initiatives are conducted alongside clients and suppliers to ensure the solutions we deliver meet the realities of daily industrial use.
Application Expertise for Basic Refractory Materials
Selecting the right Basic Refractory Products is critical to maximizing uptime, minimizing costs, and achieving consistent industrial performance. While customers retain product choice, Durocast offers technical advice and application support to ensure optimal selection and usage. Our team assists in defining material characteristics, installation methods, and performance expectations to support longer service life and operational efficiency.
Upgrading Refractory Performance in Harsh Environments
As industrial operations change or intensify, so too must the refractory systems that support them. Durocast provides detailed wear analysis and environment assessments to recommend updated or enhanced Basic and Advanced Refractory Product solutions across Gauteng. These upgrades are engineered to withstand thermal shock, abrasion, and chemical corrosion—helping operations meet evolving demands without compromising reliability.
Full-Service Refractory Product Support in Gauteng
At Durocast, customer support extends far beyond product supply. We maintain close relationships with clients across Gauteng, providing ongoing support for Basic Refractory Products throughout their lifecycle. From installation assistance to scheduled check-ups, our technical teams are available to ensure products perform as expected, helping to reduce unexpected downtime and extend material lifespan.
Quality Assurance You Can Trust
Durocast operates under an ISO 9001:2008 certified quality management system, which guarantees control over every step of our refractory production process—from raw material selection to final product testing. Each batch of material is tested for conformance either in-house or through accredited third-party labs, ensuring dependable performance and complete traceability for every client across Gauteng’s industrial landscape.
Onsite Quality Control and Installation Supervision
Precision is critical during the installation of Basic Refractory Products. Our experienced teams provide onsite supervision across Gauteng’s industrial zones, ensuring every installation meets exact specifications. By enforcing strict inspection protocols and guiding site personnel, Durocast helps deliver installations that are safe, efficient, and built to last.
Advanced Innovation and R&D in Industrial Materials
Durocast continues to invest in innovation, advancing refractory material science with developments like nano-engineered compounds, high-temp bonding systems, and enhanced thermal resistance. In the civil sector, our research emphasizes sustainable, corrosion-resistant concrete technologies that strengthen infrastructure while meeting environmental standards—ideal for the needs of Gauteng’s growing industrial base.
Testing for Refractory and Civil Engineering Applications
Our commitment to excellence includes comprehensive testing procedures for both refractory and civil construction materials. For refractory products, we test resistance to heat, mechanical stress, and chemical exposure. For civil materials, we assess compressive and flexural strength, as well as durability under corrosive conditions. This approach ensures structural reliability and long-term performance for facilities in the cement, steel, and petrochemical sectors.
Guniting Services and Spares for Industrial Refractory Systems
Durocast provides specialized guniting (shotcreting) services, delivering durable, heat-resistant linings essential for furnaces, kilns, and other high-temperature equipment. Our technicians use advanced tools for consistent material application and bonding. We also stock a complete range of guniting equipment spares, including pumps, nozzles, and hoses—ensuring your operations stay on track with minimal downtime.
Durocast manufactures a wide range of basic products based on magnesia, chrome magnesia and olivine aggregates. The range includes:
HEARTH MATERIALS
Magnesia based. These products are available in dry, tar and non aqueous bonds.
RAMMING AND PATCHING
Magnesia and chrome magnesia based. These products are primarily for use in steel and non-ferrous applications.
Gunning
Magnesia, chrome magnesia and olivine based. These products are made for use in steel, copper, platinum and ferro-alloy furnaces. Durocast is also able to supply equipment and offer a maintenance service.
Castables
Using the latest advances in bonding technology, castables are made using magnesia, chrome-magnesia and olivine. Applications include metal and slag runners, furnace sidewalls etc.
Ladle Backfill
Olivine and magnesia based. These ladle backfills are made for applications requiring low thermal conductivity or extra safety.
TUNDISH SPRAY
Insulating tundish spray materials based on olivine or magnesia.
WELL SAND FOR EBT FURNACES
An olivine based sand made for easy opening of tapholes in EBT furnaces.
Mortars
Air-setting and heat-setting mortars based on magnesia, chrome magnesia and chrome are manufactured for a variety of applications.
Fettling
Dolomite and magnesia based fettling materials made for Electric Arc Furnace hearth maintenance.
Your Trusted Refractory Partner in Gauteng
From R&D to field support, Durocast (Pty) Ltd remains your trusted partner for Basic Refractory Products in Gauteng. We are committed to supplying dependable, innovative materials that meet the toughest operational demands across South Africa’s core industries. Whether you need corrosion-resistant linings, custom precast components, or high-performance castables, count on Durocast for unmatched industrial expertise and service.
Frequently Asked Questions
What does Durocast supply?
We supply refractory castables, bricks, mortars, corrosion-resistant coatings, custom precast components, and guniting services.
Can Durocast create custom solutions?
Yes. Our team specializes in engineering tailored refractory systems to suit unique process requirements and environments.
Are your products tested for high-temperature environments?
Absolutely. All materials are tested for resistance to thermal shock, mechanical stress, and chemical attack under extreme conditions.
Do you offer services in Gauteng?
Yes. Durocast has a strong presence in Gauteng and offers comprehensive delivery, support, and onsite services throughout the province.
What industries do you work with?
We serve clients in steel, cement, petrochemicals, power generation, foundries, and civil construction sectors.
Durocast (Pty) Ltd is a fully South African owned and operated leader in the supply of Basic Refractory Products across Gauteng. Our solutions are trusted in high-performance industrial sectors where resistance to heat, abrasion, and corrosion is critical. With a commitment to local support, continuous innovation, and quality-controlled manufacturing, Durocast delivers industrial refractory systems that exceed expectations. Whether it’s through custom-engineered products, ongoing technical support, or advanced guniting services, we stand ready to serve the heart of South Africa’s industrial economy—right here in Gauteng.
GET IN TOUCH
GET IN TOUCH
T | +27 16 454 0404
F | +27 16 454 0466
A | 1 King Street,
Duncanville Ext.3,
Vereeniging,
1939
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